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In the world of electronics manufacturing, the work bench is more than just a place to work, it's a strategic asset. High performance ESD work table protects sensitive parts from ESD, and meets the high load performance and high operating efficiency requirements of industrial use. The real value can only be appreciated when the value added to the item is not only for the price but also in the long run, too.
Integrated ESD Protection That Prevents Costly Failures
The expenses associated with the failures in the electronics manufacturing process are often overlooked and one of these is ESD failures. As surface or operator are not grounded correctly, they can cause field returns and warranty claims as component failures can occur after the product leaves the factory.
A real heavy-duty ESD work table is not simply a table covered with a mat, but a complete system with a mat and an ESD mat with a static shunt.A REAL heavy-duty ESD work table is designed to be a complete static-safe system, and not simply a table with a mat on it. The work surface is made of static-dissipative material, ranging from 10⁶ to 10⁹ ohms, as specified by the ANSI/ESD S20.20 and IEC 61340-5-1 Standards. The frame is conductive powder coated and the frame has multiple grounding points for wrist straps and equipment. All elements are arranged so that they cooperate to safely discharge static electricity from sensitive elements.
The results show that the cost of ESD failure can be reduced by up to 60% by utilizing the ESD-proof workstations and significant annual savings can be realized by the use of ESD-proof workstations. For any mid-size electronics manufacturer, this improvement can help save hundreds of thousands of dollars a year.
Industrial-Grade Load Capacity for Demanding Environments
For modern production lines, heavy duty ESD work tables are needed that can support the tools, equipment and assemblies of the production line. The frames are reinforced with cold rolled steel and the materials used are strong so that these workstations can maintain their strength and stability even when used for long periods.
If the models are high quality, you can be sure that they can carry a load that is worthy of the "Heavy Duty" designation. Some can offer uniform static load of 200 kg, and uniform dynamic load of 130 kg, and others can offer a higher load, if it is required for the extreme industrial use, it could be 500kg or even 1,000 kg. With this capability, workers can bring down heavy assemblies, equipment and tools onto the work surface without having to worry about integrity.
The reinforced structure also ensures a durability. Thanks to the cold-rolled steel frames that are able to resist corrosion and wear, the work table is an asset that can be used for many years in the industrial world.
Modular Design for Workflow Flexibility
There is a lot of movement in electronics assembly lines. Product designs change, production quantities vary and layouts can change as new products are introduced. The need for a fixed ESD workbench is reduced with use and if requirements change the entire workbench will need to be replaced.
Modular heavy duty ESD work tables are intended to be flexible. The manufacturing requirements will change as needed and add on shelf, sdd on drawer, tool rail, lighting system, and/or power rail can be added to the workstations. This allows for reduced replacement costs and allows the manufacturers to expand the business without a write-down of investments in the previous business.
Even some systems can cut reconfiguration time up to 50% off of fixed benches, enabling production lines to change without losing valuable time. The work table can become an adaptable part of the infrastructure for electronics manufacturers who have long-term growth plans with modularity.
Ergonomic Design for Worker Productivity
An ESD work table should be sturdy enough to support the components, as well as the individuals who will be working with them. Other features that can be adjusted, like electric lift mechanisms, allow the operator to alternate between sitting and standing positions throughout the day to help refresh him or her during longer work shifts.
The ergonomic adjustment ranges (720mm-1060mm), allows different workers to work at different heights and achieves a natural and comfortable position to work. This can reduce physical fatigue and allow the operators to keep up their performance level throughout the shift. The lesser the fatigue, the less the errors and the better results – each production cycle.
Shanghai Herzesd Industrial Co., Ltd. produces a variety of high strong ESD workbench, which can meet the requirement of high strength of the electronics manufacturing industry. Herzesd has more than 10 years of experience in international trade, and is committed to providing reliable ESD protection solution and complying with IEC 61340-5-1 and ANSI/ESD S20.20 standards. Contact us to discuss your heavy duty ESD work table requirements.