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Surface Mount Technology (SMT) lines are a challenging production environment. Precision, speed and control of electrostatic discharge are their requirements. A general work bench is not always suitable for production line requirements or the job in hand. Custom ESD work tables fill this void by offering a solution that is specific to a customer's needs, optimizing their efficiency, safeguarding sensitive parts, and working well with automation.
Seamless Integration and Workflow Continuity
Custom ESD work tables are a key aspect of the smooth running of SMT lines, especially when integrated with machine automation systems. In modern SMT lines, the movement of PCBs between the machines is done by conveyor systems and if the flow of PCBs is broken, it can cause a bottleneck. Custom ESD workstations can be made into inline conveyor units to connect the SMD machines and board handling equipment.
This integration enables the operator to do manual assembly, inspection and re-work without taking PCBs out of the line. These workstations keep the machine-to-machine flow continuous, preventing all delays and keeping the production efficient and uninterrupted. Easy communication and synchronization with other equipment, such as SMEMA compatibility.
Ergonomic Adaptability for Improved Productivity
If the operators on an SMT line aren't productive, the line itself can not be productive. A sub-optimal workstation setup may cause fatigue, mistakes and delays. A custom ESD work table resolves this, offering worker comfort and efficiency through ergonomic features.
A major feature is the work surface that can be adjusted by the worker to sit or stand during the day, to decrease strain. Electric lift mechanisms with a large range of adjustment at some advanced workstations enable the workstation to be customized to the operator's needs. Optimizing the workstation through adjustable shelving, tool rails, and good lighting can minimize excess motion and provide a more efficient work flow which can improve speed and consistency of performance.
Integrated ESD Protection for Flawless Quality
In SMT production, it is essential to prevent electrostatic discharge from damaging the sensitive parts to be soldered. Custom ESD work table is more than a table with a mat; it's a complete grounded system. It has been designed to include all its components as part of static control.
Usually a static dissipative laminate, which has a surface resistance of between 106 and 109 ohms, as per IEC 61340-5-1. Table frame is finished with conductive powder coating and has specific grounding points for equipment, mats and wrist strap. The workstation can also have ESD bins, tool holders and rails, so that the entire work area is at the same electrical potential.
Modular Design for Adaptability and Growth
SMT production lines are not fixed. New requirements arise, production volume tends to vary and product designs evolve. Custom ESD work tables are designed to accommodate the production line and evolve as it changes.
The modular system allows for additions and changes to accessories such as shelving, drawers, lights, and tool rails as requirements evolve. Some decrease reconfiguration time by as much as 50% over fixed benches. This flexibility not only preserves the original investment, but also ensures that the workstation has a long life span of years.
Shanghai Herzesd Industrial Co., Ltd. provides a complete range of ESD work table products, including standard adjustable work tables, and fully customized work tables that can be integrated into the production line of SMT. Herzesd has more than a decade of international trade experience to provide, and ensures both quality and timely delivery of its industrial ESD workstations. ESD Work Tables meet ANSI/ESD S20.20-2014 and IEC 61340-5-1 Standards. Please contact us for your custom ESD work table needs.